Headlight Repair System manual

Date of revision : 25-09-2011

Product trade name(s) Headlight Repair System
Product group : D                                     
Part number(s) : 00.609
Expire date : Storage life: 6 months
Content :
Part no. 00.609-1: 250 ml clearcoat
Part no. 00.609-2: 125 ml activator
Part no. 00.609-3: 125 ml catalyst
Abrasives: P400 (2 discs ø75mm),
P600 (4 sky blue sheets 130x85 mm),
P800 4 Lemon sheets 130x85 mm),                                              
P1500 (4 orange sheets 130x85 mm),
Polishing cloth


Typical Properties
Color / Grade of Gloss Transparent and colourless
Characteristics      
Special three-component finish with excellent characteristics of resistance and adherence to polycarbonate- base plastic materials, such as lenses for vehicle lights, synthetic glazing ( as long as it is made of polycarbonate), yacht components made of transparent plastic and so on, with excellent properties of expansion and UV protection of the underlying polycarbonate surface.

Although they guarantee good adhesion to the polycarbonate, the raw materials used do not prejudice the polycarbonate´s mechanical resistance (cracking), but protect it from the otherwise inevitable yellowing followed by decay caused by the powdering of the original UV protection that takes place on average in the course of the first five years of its working life.

Combined with the innovative sanding system, the special three- component formula enables plastics that have been deeply scoured or scratched to be repaired, as long as they are not actually broken.

The headlight reapir system from HBC Smart Repairs offer a fast and easy way to restore the clarity to headlight lenses that have become dull over time, at a fraction of the cost of replacement.

Step by step repair
1. Applying
2. Cleaning
3. Sanding in 3 steps;

remove the complete UV protection
1. Cleaning
2. Mix clear coat
3. Apply 2 layers UV Clear coat
4. Curing 15 min by IR drylamp
5. If needed remove dust or imperfections and polish

Surface Preparation : 
> Sand while dry with:
Sky blue (P600) – Lemon (800) – Orange (1500)
It is important that you remove the old protection film from the headlight completely.

For particularly hard surfaces or to remove deep scratches, we recommend that you start sanding with a 320/400 grain, using ø 75 mm discs mounted on a sanding machine.

Mixture (% by weight):
Clear: 100%
Catalyst: 50%
Activator: 50%

> Mix well and filter before using (125 microns)

POT LIFE : 2 hours at 20°C

Application of UV coat: 
Coats: 1 + 1 (wait 30 sec. betwee the 2 coats)
Thickness: 30 – 40 microns, dry film

Drying: 
In the spray booth at 60 – 70°C: 30 min
Short wave I.R.: 10 - 15 min
INFRA SPOT 1300: 15’ at a distance of 50 – 60 cm
Max. Temp.: 70°- 80°.

Can be dried using a variety of methods: In the spray booth, with an IR lamp or in the air.